Production Procedure – Laminating

SCOPE: Laminating MDF and 9MM boards to prepare for production. 4-6 Employees are required to operate the machine.

PURPOSE: Define procedure for utilizing laminating machine.

ASSOCIATED DOCUMENTS: N/A

PROCEDURE:

1. Ensure machine and all associated parts are turned on and operational
2. Establish Employee Stations
   1. Determine who needs to work in which area to operate the machine
3. Station Wood (9MM or MDF dependent upon BOM requirements) and vinyl in appropriate areas
4. Ensure glue is ready for application
5. Load Vinyl into machine
6. Insert boards neatly to ensure accurate application
   1. Run 2-3 boards thru laminator first and toss to the side until application is accurate
   1. Once able, remove vinyl and place boards back in wood stack to be laminated
7. Cut between boards on laminated sheets once glue and vinyl is applied to separate
8. Remove boards from laminator and stack to be placed in WHSE for production
9. Report description, location (moved from), count, color and location (moved to) on Lamination Report Form (PBG-028)
10. Report excess Glue, Vinyl and Paper Usage against PBG-028
    1. Glue Usage: Approximate pounds of waste
       • Calculate ½ # per bundle
    2. Vinyl: Approximate yards of waste
       • Every Day: 6 Yards (start up)
       • Every Vinyl Roll Change: 6 Yards
    3. Paper: Approximate yards of waste
       • Every Day: 6 Yards (start up)
       • Every Roll Change: 6 Yards

Turn in all associated paperwork at end of day to be reported into NetSuite